📖 XOD Split Hydraulic Brake User Manual & Installation Guide
🎥 Video Walkthrough: Complete Installation
- 👀Watch our video tutorial above for a visual split-hose routing guide.
⚠️CRITICAL NOTICE: Only use XOD mineral-based brake fluid. Never mix with DOT3, DOT4, or DOT5.1 fluids.
🛑 Safety Warnings & Preface
- ✨Always install and maintain in a clean, well-lit, and ventilated workspace.
- 🚦Test ride at a low speed first to confirm full braking function after assembly.
- 🔧Professional bike mechanic maintenance is highly recommended for oil bleeding.
📐 Product Overview & Key Features
- ✂️ Split-Hose Design: Separated lever, line, and caliper for easy internal frame routing.
- 🔥 Dual-Piston Force: Delivers smooth, uniform pad wear and powerful stopping feedback.
- 🔌 Smart Power-Off: Integrated 2-Pin/3-Pin waterproof electronic sensor cables.
- 🎯 Wide Adaptability: Perfectly compatible with KuKirin, Ausom, iENYRID, and Joyor scooters.
⚙️ Step-by-Step Installation Guide
- 1️⃣ Install Disc Rotor: Clean the hub, align perfectly, and tighten screws crosswise to 2–4 N·m.
- 2️⃣ Route & Trim Hose: Thread the disconnected oil line through the frame. Cut squarely if shortening.
- 3️⃣ Connect Hardware: Press a new olive and brass needle into the hose end. Tighten the compression nut.
- 4️⃣ Align Caliper: Mount bracket loosely. Squeeze the lever fully to center the caliper, then tighten to 6–8 N·m.
- 5️⃣ Bleeding System: Squeeze the lever repeatedly to flush micro-bubbles. Ensure the oil reservoir stays full.
🚲 Post-Setup Check & Daily Maintenance
- 🔒 Solid Feel: Confirm the lever feels firm and crispy with absolutely zero sponginess.
- 🏃 Break-In Period: Ride carefully for the first 100–200 km. Avoid sudden harsh braking.
- 🧼 Rotors Cleaning: Clean the brake discs regularly with specialized degreaser or isopropyl alcohol.
- 🟥 Pad Replacement: Change your pads immediately when the friction lining wears below 1mm.
🛠️ Troubleshooting & Common Fixes
| 🚨 Fault Symptoms | 🔍 Potential Cause | 🛠️ Recommended Solution |
|---|---|---|
| Soft lever / Weak braking | Air bubbles in line; low fluid level; worn pads. | Top up fluid reservoir and full-bleed the system. |
| Stiff lever / Poor response | Blocked fluid lines; stuck caliper piston. | Clean around the caliper pistons or replace blocked lines. |
| Loud squealing noises | Contaminated or heavily glazed brake pads. | Clean rotors with alcohol and sand or replace the pads. |
| Constant brake drag / Rubbing | Misaligned caliper body; piston lazy extension. | Loosen mounting bolts, reset centered alignment, and re-torque. |
| Active oil leakage | Damaged rubber seals; loose compression joints. | Stop riding immediately. Replace hose seals and re-bleed. |
🎁 Warranty Policies & Direct Support
- 📜 12-Month Warranty: Covers strict manufacturing and material defects under standard use.
- ❌ Exclusions: Damage from wrong fluid mixing, improper installation, or racing abuse.
- ♻️Please dispose of old hydraulic mineral oil and worn metal pads at designated eco-recycling points.
- 💬 Need Live Support? Contact our helpdesk via WhatsApp or Email.